ElectroMetallurgy

Description

An introduction of electrometallurgy, science and engineering of extraction metal by zapping them inside water/fused salt.
Muhammad Afif
Mind Map by Muhammad Afif, updated more than 1 year ago
Muhammad Afif
Created by Muhammad Afif over 11 years ago
143
0

Resource summary

ElectroMetallurgy
  1. Introduction
    1. Science and Engineering that study extraction & refinery metals using electrical power
      1. Basic Principal
        1. Galvanic Cell
          1. Produce Powers
            1. Anode (-) Katode (+)
              1. Examples
                1. Zn-C Batteries
                  1. A ( Zn) K (MnO2) E(NH4Cl + H2O + ZnCL2)
                    1. Depolarisator Case
                      1. Unrechargeable
                      2. Alkaline Batteries
                        1. A (Zn) K (MnO2) E (KOH)
                          1. Rechargeable
                          2. Lead Acid Battery
                            1. A (Pb) K(PbO2) E(H2SO4)
                              1. Rechargeable by Charging, reverse Electrolysis
                          3. Electrolytic Cell
                            1. Needs Power
                              1. Anode (+) Katode (-)
                                1. Examples
                                  1. Electrowinning
                                    1. Aqueous Electrowinning
                                      1. Zn,Cu,Au,Ni,Ag
                                        1. Recovers metals from pregnant leach solution by Electrolysis
                                          1. Catode produce "heavy" solid metals
                                            1. Inert Anode
                                              1. Acid (H2O) Base (OH-)
                                                1. below 100C, 2-5V, 2-3.5 kWh/kg, 80-90%(Current Eff)
                                                2. Fused Salt
                                                  1. Produce metal that has e negatively
                                                    1. typically light metals, al,mg,li,na,be,ti,ca,ta
                                                      1. molten metals
                                                    2. fused salt electrolyte ex cryolite
                                                      1. 400-1000C, 10-35kWh/kg, 75-95, 4-10V
                                                        1. Voracious of Power
                                                          1. Heat Loss Factor, Gas Evolution, Electrolyte Ressistant
                                                          2. Soluble in molten salt
                                                        2. Electrorefining
                                                          1. 99.99
                                                            1. Dore Bullion Refining
                                                              1. Anode is less pure
                                                                1. <0.5V, <0.5kWh/kg, 90-99%
                                                              2. Principal
                                                                1. EDecomposition = -EAnode + EKatode (red)
                                                                  1. ECell = ED + overpotential
                                                                    1. Activation Polarization
                                                                      1. Concentration Polarization
                                                                        1. Ohmic Ressistance
                                                                          1. Bus bar Ressistance
                                                                            1. Gas Evolution on electrode
                                                                          2. Faraday Laws
                                                                            1. m = Ar*I*t/z/F
                                                                            2. Current Efficiency = IDeposition/IApplied
                                                                              1. Energy Consume = V*I*t/1000/m
                                                                                1. Voltage Efficiency = VDecomposition / Vactual
                                                                                  1. Energy Efficiency = VoltageEff x CurrentEff
                                                                                    1. Circuit of ElectrolysisTank
                                                                                      1. Parallel for each A and K
                                                                                        1. Perpendicular for cross tank
                                                                                        2. Cathode
                                                                                          1. StarterSheet
                                                                                            1. Same Metals
                                                                                              1. New sheet everyneeds, no stripping
                                                                                              2. Permanent
                                                                                                1. Stripping Machine
                                                                                                  1. Stainless Steel and Aluminum
                                                                                                    1. Permanent!
                                                                                                      1. Advantages over Starter Sheet
                                                                                                        1. Eliminate cost of producing starter sheet
                                                                                                          1. Maintain verticality
                                                                                                            1. minimize nodule, dendrite and short circuits
                                                                                                              1. Possibe for higher current operation, cause maintaining uniformity distance beetween A and K
                                                                                                          2. Anode
                                                                                                            1. Pb Alloys
                                                                                                              1. Graphite
                                                                                                                1. Titanium
                                                                                                                  1. Platinum
                                                                                                                    1. Nickel
                                                                                                                      1. Stainless Steel
                                                                                                                        1. Consider
                                                                                                                          1. Price and Availability
                                                                                                                            1. Corrosion Ressistance
                                                                                                                              1. Mechanical Strength
                                                                                                                                1. Conductivity
                                                                                                                                  1. Gas Evolution Overpotential
                                                                                                                        Show full summary Hide full summary

                                                                                                                        Similar

                                                                                                                        THEMES IN KING LEAR
                                                                                                                        Sarah-Elizabeth
                                                                                                                        Essay Writing: My Essay Plan
                                                                                                                        Andrea Leyden
                                                                                                                        A-Level Chemistry: Atomic Structure
                                                                                                                        cian.buckley+1
                                                                                                                        Sociology Key Words
                                                                                                                        kazoakley
                                                                                                                        Key Biology Definitions/Terms
                                                                                                                        courtneypitt4119
                                                                                                                        Marriage and Family Life - Edexcel GCSE Religious Studies Unit 3
                                                                                                                        nicolalennon12
                                                                                                                        10 good study habits every student should have
                                                                                                                        Micheal Heffernan
                                                                                                                        Using GoConqr to teach English literature
                                                                                                                        Sarah Egan
                                                                                                                        AN ECONOMIC OVERVIEW OF IRELAND AND THE WORLD 2015/16
                                                                                                                        John O'Driscoll
                                                                                                                        Factores Humanos en la Aviación
                                                                                                                        Adriana Forero
                                                                                                                        1PR101 2.test - Část 7.
                                                                                                                        Nikola Truong