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Senior Design Chapter 6: Selecting Manufacturing Processes

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Senior Design Chapter 6: Selecting Manufacturing Processes

Question 1 of 30

1

Manufacting processes that relate to surface treatments such as polishin, painting, heat treating and joining are...

Select one of the following:

  • primary

  • secondary

  • tertiary

  • initial

Explanation

Question 2 of 30

1

Manufacturing processes that are used to add or to remove geometric features from the basic form are called...

Select one of the following:

  • primary

  • secondary

  • tertiary

  • initial

Explanation

Question 3 of 30

1

All of the following are examples of bulk deformation except...

Select one of the following:

  • forging

  • rolling

  • bar drawing

  • shearing

Explanation

Question 4 of 30

1

Changing the shape or form of the bulk from materials is caused by compressive or tensile yielding is called...

Select one of the following:

  • casting

  • machining

  • deformation

  • assembly

Explanation

Question 5 of 30

1

The process in which molten metal is poured into a cast to solidify is called...

Select one of the following:

  • polymer processing

  • casting

  • machining

  • finishing

Explanation

Question 6 of 30

1

The process of plasticity compressing material between two halves of die set by hydraulic pressue or the stroke of a hammer is called...

Select one of the following:

  • casting

  • assembly

  • deforming

  • forging

Explanation

Question 7 of 30

1

The process of solidifing molten metal in a ceramic cast made with wax patterns is called...

Select one of the following:

  • investment casting

  • die casting

  • sand casting

  • polymter casting

Explanation

Question 8 of 30

1

Which of the following polymer molding methods is used to produce hollow parts with thin walls?

Select one of the following:

  • blow casting

  • injection

  • compression

  • transfer

Explanation

Question 9 of 30

1

Charge of thermoset or elastometric is formed between heated mold halves under pressure while polymer cure is called...

Select one of the following:

  • extrusion

  • injection molding

  • compression molding

  • die casting

Explanation

Question 10 of 30

1

Manufacturing very complex shapes including internal and external undercuts is possible using...

Select one of the following:

  • extrusion

  • injection molding

  • compression molding

  • transfer molding

Explanation

Question 11 of 30

1

Cutting or seporating sheet metal along a straight line is called...

Select one of the following:

  • shearing

  • blanking

  • drawing

  • bending

Explanation

Question 12 of 30

1

Forming plastic indentations to form ribs, beads, or lettering on surface of metal is called...

Select one of the following:

  • punching

  • blanking

  • shearing

  • embosing

Explanation

Question 13 of 30

1

Plastic deformation of sheet metal using matched punch and die set is...

Select one of the following:

  • punching

  • blanking

  • bending

  • shearing

Explanation

Question 14 of 30

1

Which of the following processes is used to produce products such as soda cans, catridge casings, and pots and pans?

Select one of the following:

  • drawing

  • embosing

  • blanking

  • punching

Explanation

Question 15 of 30

1

Which of the following processes is used to size sheets for subsequent operations...

Select one of the following:

  • drawing

  • shearing

  • bending

  • punching

Explanation

Question 16 of 30

1

Removing material from the workpiece by using a sharp cutting tool that shears away chips of material to create desired form or features is called...

Select one of the following:

  • machining

  • casting

  • polymer processing

  • anodizing

Explanation

Question 17 of 30

1

Which of the following is often used as a secondary process to true up critical dimensions or surfaces or to smooth the surface finish?

Select one of the following:

  • deformation

  • casting

  • polymer process

  • machining

Explanation

Question 18 of 30

1

Removal of material from flat surface by using a rotatng cutting tool is called...

Select one of the following:

  • planning

  • sawing

  • milling

  • grinding

Explanation

Question 19 of 30

1

Removing material using a translating cutter as a workpiece fieds is called...

Select one of the following:

  • planning

  • sawing

  • milling

  • grinding

Explanation

Question 20 of 30

1

Removing material from a translating workpiece and a stationary cutter is called...

Select one of the following:

  • planning

  • shaping

  • grinding

  • milling

Explanation

Question 21 of 30

1

Increasing the diameter of an existing hole with a cutting tool by rotating the workpiece is called

Select one of the following:

  • drilling

  • boring

  • reaming

  • facing

Explanation

Question 22 of 30

1

The removal of material from a surface using an abrasive spinning wheel is called...

Select one of the following:

  • turning

  • grinding

  • shaping

  • facing

Explanation

Question 23 of 30

1

Which machining process produces a smoother surface?

Select one of the following:

  • drilling

  • boring

  • turning

  • milling

Explanation

Question 24 of 30

1

Handling actions, during assembly, include all of the following except...

Select one of the following:

  • moving

  • orienting

  • placing

  • shipping

Explanation

Question 25 of 30

1

Manufacturing costs include all of the following except...

Select one of the following:

  • materials

  • shipping

  • processing

  • tooling

Explanation

Question 26 of 30

1

Structural steel shapes result from rolling...

Select one of the following:

  • blooms

  • slabs

  • sheets

  • billets

Explanation

Question 27 of 30

1

Bar and rod shapes result from rolling...

Select one of the following:

  • billets

  • blooms

  • slabs

  • sheet

Explanation

Question 28 of 30

1

Processing costs per part is proportional to...

Select one of the following:

  • tooling costs

  • material costs

  • cycle time

  • recycle time

Explanation

Question 29 of 30

1

Tooling costs per part is reduced by...

Select one of the following:

  • increasing the cycle time

  • increasing the run quantity

  • decreasing the material wastes

Explanation

Question 30 of 30

1

Manufacturing costs shuold be minimized by reducing...

Select one of the following:

  • material costs

  • tooling costs

  • processing costs

  • total costs

Explanation

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