historical/practical: transport routes, existing industries - ease of access to feedstocks
safety/environmental: release of by-products into atmosphere/water systems
Process
Batch
Pros: variety of products, plants less expensive to build, can be used for slow reactions, reactants can be in any state
Cons: labour intensive, lost production when filling/emptying
reactors, lost production when changing from 1 product to
another because reactors often need to be cleaned
small quantities of chemicals, pharmaceuticals, dye-stuffs, pesticides
Continuous
single products, operate year round, petrochemicals, ammonia, sulphuric acid
Pros: less labour intensive, quality control of products more easily ensured,
continuous operation makes for economic efficiency because shut downs are rare
Cons: specific feedstock, plants expensive to build, solid reactants
need to be in a fine powder because larger particles black pipes
Stages in
Manufacture
1) Research/Development:
identification of new product,
development of suitable process
2) Pilot Study: scaled down version of plant, product quality, health hazards & costs are evaluated
3) Scaling Up: planning & development of a full scale plant
4) Production: new product manufactured
5) Review:
processes are
reviewed,
modifications made,
attempts made to
reduce costs,
hazards to health,
safety & enviroment
Costs
Capital: initial cost of building
plant, research, development
& associated structure
Fixed: salaries, maintenance(depreciation), sale expenses
Variable: cost of raw materials, distribution of product, energy costs & waste product treatment/disposal
Chemical
Reactions
Hess'
Law
the enthalpy
change is
independent
of the route
taken
the enthalpy
of the direct
route is the
same as the
indirect route
/\H = /\H2 + /\H3
Enthalpy
combustion: 1 mole burns completely in oxygen
solution: 1 mole of a substance dissolves in water
neutralisation: acid is neutralised to form 1 mole of water
Equlibrium
Dynamic
Equilibirium
concentrations
of reactants &
products are
constant
rate of forward &
backward reaction
are equal
Concentration
Addition of reactant
increase in
concentration
of products
rate of forward reaction increases
moves to the right
Addition of product
increase in concentration of reactants
rate of backwards reaction increases
moves to the left
Removal of product
increase in concentration of products
rate of forward reaction increases
moves to the right
alkalis react with H+ ions to make water - removing
them from the equilibrium, acids react with OH- ions
Other fatcors
Temperature
decrease in temp. favours exothermic
increase in temp. favours endothermic
Pressure
increase in pressure favours side with less gas molecules
decrease in pressure favours side with more gas molecules
Catalysts
increase the rate of both reaction
does not effect the position
of equilibrium but means it
is achieved more quickly
Haber Process
ammonia produced by the
reaction of nitrogen & hydrogen
in the presence of an iron catalyst
Conditions for Max. Yield
1) after leaving the reaction chamber, the gaseous mixture is passed through a condenser,
liquid ammonia is constantly removed, reducing the rate of the backward reaction
2) unreacted hydrogen & ammonia gases are recycled, increasing the rate of the forward reaction
3) because the forward reaction is exothermic & has fewer gas molecules present, the
pressure will be low. high pressures & low temperatures will produce the greatest yield
Chemical Plant
Conditions
higher temp. than ideal because the reaction takes too long at low temp.s, the cost
of running a plant at high pressure is is high, so the pressure is lower than ideal
Acids &
Bases
pH is a
measure of
H+
concentration
in a solution
Water Equilibrium
water partially dissociates
to form H+ & OH- ions
poor
conductor of
electricity due
to small no. of
ions at
equilibrium
concentration of
[H+] & [OH-] is equal
(1 X 10^-7 mol^-1)
ionic product of water (Kw) = the
multiple of the concentration of [H+]
& [OH-] ions in 1 mole of watrer
Kw = [H+] X [OH-} =
(1 X 10^-7 mol l^1) X
(1 X 10^-7 mol l^-1)
=1 X 10^-14 mol^2 l^-2
Equilibrium
in acids &
alkalis
must
all add
up to 1
X
10^-14
acid is a H+ donor ,
results in an increase in
H+ ions & a decrease in
OH- ions and an alkali
does the opposite
pH 1 = 1 X 10^-1 H+ ions (0.1 mol l^-1) & 1 X
10^-13 OH- ions (0.0000000000000001 mol l^-1)
Strong & Weak
Acids
Strong: fully dissociated in dilute
solution (ionised) due to polar
covalent nature of acid molecule.
hydrochloric, sulphuric, nitric
Weak: partially dissociated in a dilute solution
ethanoic, citric, carboxylic
pH: strong acids have a lower pH because they have a greater concentration of H+ ions
Conductivity: increases with the number of ions present, therefore strong acids have a higher conductivity
Reactions: strong acids fully dissociate and therefore have excess H+ ions
which react. weak acids don't have H+ ions in excess but as the H+ ions react
the equilibrium position changes & more H+ ions are released to react. so
strong acids react faster but both acids give the same volume & mass of product
All the concepts of strong & weak acids are the
same for bases but with OH- ions instead of H+ ions
Salt
Solutions
strong acid + strong base = neutral solution
weak acid + strong base = alkaline solution
strong acid + weak base = acidic solution
when an acidic salt dissolves in water it forms an acidic solution
the weak ion in the salt reacts with
the OH- ions - taking them out of
the water equilibrium mixture
these ions must be replaced, so water
molecules break down to replace the OH-
ions & produce H+ ions at the same time
this results inn excess H+ ions and
an acidic solution is formed
This is the same as for alkaline
salts but the other way around
Soap is formed from the hydrolysis of fats & oils
fats & oils are made from glycerol & fatty acids
fatty acids are carboxylic acids which are weak
fats & oils are boiled in sodium
hydroxide (strong base) to produce soap
therefore, soaps are salts formed from a weak acid & a strong base - soaps dissolve in water to form an alkaline solution
Redox
Reactions
during redox reactions,
one species is oxidised
&n another is reduced
displacement reactions are an example of redox reactons
Writing Redox
balance electrons
combine
Oxidation Is Loss Reduction Is Gain
Agents
oxidising agents accept electrons - it is reduced
reducing agents donate electrons - it is oxidised
oxy anions
negative
ions which
contain
oxygen
combined
with
another
element
1) balance
the
non-oxygen
element
2) balance oxygen with
water molecules
3) balance hydrogen
in water molecules by
adding H+ ions
4) balance the
charges on either
side by adding
electrons
Redox
Titrations
the
concentration of
a reactant can
be calculated by
the results of a
redox titration
1) identify the 2
substances
involved in the
calculation &
work out the
mole ratio
2) place all the information from
the passage under appropriate
headings (volume etc.)
3) calculate the no. of moles
from the species for which
you know all the data
4) using mole
ration, calculate
the no. of moles
for the other
substance
5) calculate the
concentration of the
substance you
worked out the no. of
moles for in step 4
this equation
can also be used
C1V1/n1 = C2 V2/n1
Electrolysis
when a current of
electricity is
passed through
an ionic solution,
the compound is
broken down to
produce its
elements e.g. the
electrolysis of
CuCl(aq)
produces copper
& chlorine
Electrodes
negative
reduction takes place
a solid is produced
positive
oxidation takes place
gas produced
Quantitive Electrolysis
Faraday's
Number -
Faraday's
Law states
that the no.
of moles of
a substance
produced at
an electrode
during
electrolysis
is
proportional
to the no. of
moles of
electrons
transferred
to the
electrode
the amount of electrical charge carried
by 1 mole of electrons is 96500C (F)
e.g. Na+(aq) + e- = Na(s)
1 mole of electrons
produces 1 mole of sodium
1 X 96500C
the no. of coulombs of charge
going through a solution or melt
can be calculated using the
following formula: Q (coulombs)
= I (current in amps) X t (time in
seconds)
calculating
mass/volume
produced
1) calculate the no. of
coulombs of charge
2) write the ion electron
equation & identify the mole
ratio (electrons to solid)
3) using the mole
ration, calculate
the mass of the
solid e.g. mole
ratio of 3:1 would
mean 1 X GFM
if mole ratio is 3:1,
(3 X 96500) = (1 X
GFM)
(mole ratio 3:1) therefore, Q X (1
XGFM) / (3 X 96500) = mass of solid
calculating time taken to
produce a known mass/volume
1) write ion electron equation & determine
mole ratio (between reactant & electrons)
2) use mole ratio to determine Q
3) rearrange Q = It into t = Q/I
calculating what current is
required to produce a known
mass/volume
1) write ion electron
equation &
determine mole ratio
2) use mole ratio to
determine the no. of
coulombs of charge
3) rearrange Q = It to I = Q/t
Nuclear
Chemistry
Types of Radiation
isotopes -
atoms of the
same
element with
differing
mass no.'s &
therefore
different no.'s
of neutrons
Radioisotopes -
unstable nuclei which
emit radiation & energy
to form stable nuclei
stability depends on
proton:neutron ratio
stable nuclei (lighter
elements) contain a
roughly equal no. of
neutrons & protons
as the nuclei of the elements
increase in size, the ratio of
neutrons:protons increases
nuclei of heavier
atoms are therefore
unstable, most of the
isotopes of elements
beyond element 83
are unstable
radioactivity is the
result of unstable
nuclei rearranging to
from stable nuclei
Background Radiation
the world contains many
radioactive sources -
background radiation
this ranges from, rocks, building materials, cosmic rays, medical
applications, disposal of nuclear waste, smoke detectors
Alpha
helium atom (^4v2He), can't get through paper
positive charge, strongly deflected by a positive charge
Beta
produced when a neutron breaks down to produce
a proton & an electron, the proton stays in the
nucleus, the electron (^-1v0e) (beta particle) is emitted
can't get through aluminium
negative charge,
slightly deflected by a
positive charge
Gamma
high energy electromagnetic wave
can't get through lead
no charge,
therefore no
deflection
Nuclear
Equations
Alpha
mass number
decreases by 4
atomic number decreases by 2
Beta
atomic number decreases by one
Half -
lives
the half-life of a radioisotope is the
time taken for the activity or mass of
a sample to halve
the symbol
given to half-life
is t1/2
the decay of individual nuclei within a
radioisotope is random, the decay curves
for all isotopes all follow the same pattern
not effected by temperature or
pressure or chemical states
different radioisotopes of the same element have different half-lives e.g. lead-212 has a half-life of 10.6 while lead-214 has a half-life of 26.8 minutes
half-life & radiation intensity are different,
the half-life is for a particular isotope &
the intensity for the mass or
concentration of a isotope present
Artificial radioisotopes - stable nuclei can be made unstable by
bombarding them with particles such as protons, neutrons or
alpha particles. these radioisotopes usually have short half-lives
Uses
medicine
cobalt-60, cancer treatment
if used in the body, radioisotopes
should have short half-lives & be
beta or gamma because alpha
particles cause cellular damage
scientific research
carbon dating
during photosynthesis,
plants take in carbon-14
s part of their CO2, when
a plant dies there is no
more uptake of CO2 &
therefore the carbon-14
in the plant decays, the
proportion of carbon-14
to carbon-12 changes so
the age can be measured
by this, the half-life of
carbon-14 is 5730yrs
industry
measuring thickness of thin metals (alpha)
Fission: nuclei of heavy
element bombarded with
neutrons causes it to split into
lighter nuclei, neutrons,
energy, 2 neutrons released
bombard other nuclei -
self-sustaining (chain reaction
Fusion:
heavy nuclei
are formed by
the fusing of 2
light nuclei -
takes place in
stars