Tech Materials

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All Metals, Plastics and Woods for GCSE
Olivia Morrow
Mind Map by Olivia Morrow, updated more than 1 year ago
Olivia Morrow
Created by Olivia Morrow about 7 years ago
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Resource summary

Tech Materials
  1. Plastics
    1. Thermosetting
      1. Melamine
        1. Properties: Heat resistant polymer
          1. Uses: Tableware, Electrical installations, Synthetic resin paints, decorative laminates, Worktops.
            1. AD: Easily coloured, Odour free, Good resistance to solvents
              1. DIS: Limited resistance to concentrated acids and alkalis
                1. COST: Expensive
        2. Polyester Resin
          1. Properties: Resin and hardener mixed together, polymerises at room temp, often reinforced with glass fibre.
            1. Uses: Laminate to form GRP Castings, Encapsulations, Car bodies, Boats
              1. AD: Long lasting, Durable
                1. DIS: Requires special precautions when processing
                  1. COST: Cheap
          2. Epoxy Resin
            1. Properties: A resin and a hardener mixed together to produce a casting.
              1. Uses: Castings, PCB, Surface Coating, Araldite glue.
                1. AD: Very strong, Sets in 2 hours, Will join different materials together.
                  1. DIS: Difficult to apply because its so thick, Must be used inn a well ventalated are
                    1. COST: Expensive
            2. Urea formaldehyde
              1. Properties: ColourlessPolymer, Coloured with artificial pigments to produce different colours.
                1. Uses: Door & cupboard handles, electrical switches, electrical fittings
                  1. AD
                    1. DIS
                      1. COST: Cheap
            3. Thermoplastic
              1. Acrylic
                1. Uses: Display signs, Baths, Roofs Lights, Machine guards,used in school workshops
                  1. AD: Highly transparent, Light, Weather resistant
                    1. DIS: Toxic during manufacturing, Not easily recyclable
                      1. COST: Expensive
                    2. Properties: Flexible, resistant to shock, UV and Chemical damage, Easily cut, can transmit/filter UV light
                  2. PVC
                    1. Properties: Stiff, Hard wearing, plasticiser added to make a softer, more rubbery material.
                      1. Uses: Air & Water Pipes, Chemical tanks, Shoe soles, Floor and Wall Coverings
                        1. AD: Light, Easy to handle and install
                          1. DIS: It releases toxins during manufacture, decomposition in landfills and if exposed to fire.
                            1. COST: Cheap
                    2. ABS
                      1. Properties: Opaque, Strong Resistant to heat and chemicals, Durable, Easy to process
                        1. Uses, Toys, Telephones, Kitchen appliances, LEGO, 3D Printing
                          1. AD: Good impact and heat resistance,
                            1. DIS: Poor weather ability, Poor solvent resistance
                              1. COST: Cheap
                      2. Nylon
                        1. Properties: Hard, Durable, Solid nylon has low friction qualities Resilient
                          1. Uses: Curtain rail fittings, Combs, Hinges, Bearings, Clothes, Gear wheels
                            1. AD: Light, Strong, Easy to wash, Natural lubricant qualities
                              1. DIS: Poor resistance to sunlight, Heat sensitive
                                1. COST: Varies with type
                        2. Rigid Polystyrene
                          1. Properties: Easy to machine, paint and glue. Strong, Stiff
                            1. Uses: Computer keys, Packaging Power tool housing,
                              1. AD: Easily Shaped, Comes in a wide range of forms
                                1. DIS: Flammable, Weak, environmental pollutant
                                  1. COST: Cheap
                      3. Wood
                        1. Hardwood
                          1. Mahogany
                            1. Properties: Reddish-brown in colour, Easy to work with
                              1. Uses: Indoor furniture, Shop fittings, Bars, Veneers
                                1. AD: Wide range of availability, Easy to work with
                                  1. DIS: Warps, Hardness varies
                                    1. COST: Expensive
                            2. Beech
                              1. Properties: Straight grain, Fine Texture, Light in Colour, Can be Steam Bent
                                1. Uses: Furniture, tool handles, Toys
                                  1. AD: Polishes well, Strong, Tough
                                    1. DIS: Not suitable for permanent outdoor use
                                      1. COST: Varies
                              2. Oak
                                1. Properties: Very strong, Light brown, Open-Grained, Hard but easy to work with
                                  1. Uses: High quality furniture, Beams used in buildings, Veneeres
                                    1. AD: durable, widely available
                                      1. DIS:Very heavy, may appear outdated in a room due to traditional look
                                        1. COST: Expensive
                                2. Ash
                                  1. Properties: Strong, Durable, Flexible, Open Grained, Easy to machine, Well finished
                                    1. Uses: Furniture, Handles of Tools, Sports Goods, Construction, Ladders
                                      1. DIS: Not weather resistant as is prone to rotting
                                        1. COST: Expensive
                                3. Softwood
                                  1. Pine
                                    1. Parana
                                      1. Properties: Hard, Straight-grained, Almost knot free, Pale yellow with Red/Brown streaks
                                        1. Uses: High quality Pine furniture and fittings e.g. Doors
                                          1. AD: Attractive grain, wide range of availability
                                            1. DIS: Lacks toughness, tends to warp
                                              1. COST: Can be expensive
                                      2. Scots Pine (red deal/wood)
                                        1. Properties: Straight-Grained, Knotty, fairly strong, easy to work with.
                                          1. Uses: DIY Work, Constructional work and Simple Joinery
                                            1. AD: Finishes well, Durable
                                              1. DIS: Knotty
                                                1. COST: Cheap
                                      3. Cedar
                                        1. Properties: Light, Knot free, Reddish Brown, Weak, Naturally oily, Easy to work with
                                          1. Uses: Outdoor uses e.g Timber Cladding, Fencing
                                            1. AD: Knot free, Resistant to insect attacks
                                              1. DIS: Not that strong
                                                1. COST: More expensive than some softwoods.
                                    2. Manufactured Boards
                                      1. MDF
                                        1. Properties: Smooth surface, Easily Machined, Painted or stained. Available in water or fire resistant form, often veneered or painted to improve appearance.
                                          1. Uses: Furniture and interior
                                            1. AD: Easy to cut, shape and Drill,
                                              1. DIS: Can be easily damaged, can be harmful to health when it being sanded or cut
                                                1. COST: Cheap
                                        2. Chipboard
                                          1. Properties: Made from chips of wood glued together with urea formaldehyde. Usually Veneered with an attractive hardwood or covered in plastic laminate.
                                            1. Uses: Kitchen and bedroom furniture, Shelving and general DIY Work
                                              1. DIS:All except High Density tends to soak up water and breakdown/swell
                                                1. COST: Cheap
                                                2. AD: Strong, Easy to use.
                                            2. Veneer
                                              1. Properties: Thin,Flexible
                                                1. Uses: Indoor and outdoor use. Is stuck onto other manmade products to improve aesthetics.
                                                  1. AD
                                                    1. DIS
                                                      1. COST
                                            3. Metal
                                              1. Ferrous
                                                1. Mild Steel
                                                  1. Cost: Cheap
                                                    1. DIS: Weak, Cannot be heat treated
                                                      1. AD: Light, Affordable, Ductile
                                                        1. Uses: Nuts, Bolts, Screws, Stool legs, Washing Machines Car bodies.
                                                          1. Properties: Common, Soft, Strong, Rusts easily, Cannot be hardened or tempered.
                                                  2. Stainless steel
                                                    1. DIS: Very Expensive
                                                      1. AD: Resistant to rust and scratching
                                                        1. Properties: Hard, Will not Rust
                                                          1. Uses: Sinks, Kettles, Medical Equipment, Cutlery
                                                        2. Cost: Expensive
                                                      2. Carbon steel
                                                        1. Properties: Strong, Difficult to Form, Weld and Cut. Often hardened and tempered using heat treatment.
                                                          1. Uses: Nails and screws, Bicycle wheel rims, metal chains wire ropes, screwdriver blades, engine parts
                                                            1. AD: Good wear resistance, affordable, ductile
                                                              1. DIS: Low tensile strength
                                                                1. Cost: Cheap
                                                      3. Non-ferrous
                                                        1. Aluminium
                                                          1. Uses: Window frames, Saucepans, Cooking Foil, Airplanes
                                                            1. Properties: Light, Soft, Easily shaped, silver in colour, good conductor of heat and electricity, corrosion resistant, polishes well.
                                                              1. AD: Abundant,good conducter
                                                                1. DIS: Not very strong
                                                                  1. Cost Expensive
                                                            2. Brass
                                                              1. Cost Varies depending on alloy properties.
                                                                1. DIS: high maintenance due to oxidation
                                                                  1. AD: High quality look
                                                                    1. Properties: Heavy, quite hard and strong, Yellow in Colour, Malleable, Ductile, Corrosion Resistant
                                                                      1. Uses: Electrical Parts, Door Handles, Bathroom fittings, Accessories Instruments
                                                              2. Copper
                                                                1. Cost: Expensive
                                                                  1. DIS: Water acidity sometimes effects the use of copper pipes
                                                                    1. AD: Corrosion resistant, Light, Durable
                                                                      1. Uses: Water Pipes, Wires, Cisterns
                                                                        1. Properties: Tough, Easily Shaped and soldered, relatively soft, malleable and ductile, Good conductor of heat and electricity.
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