placed in a mould or shaping
device and are then cooled to
give desired shape
High strength and stiffness
Can be reinforced
Holds mechanical
properties up to around
80 degrees
Good impact resistance
Dimensional stability
within temperature
range
Good water and
chemical resistance
Easy to shape to desired forms
Extrusion - continuous 2D
shaping process used for
wires, films and pipes
Injection Moulding -
discontinuous process capable
of generating complex 3D
shapes
Extrusion Blow Moulding - for
small and medium sized
containers and bottles
Rotational Moulding- used
for hollow parts
manufactured at low
production size
Thermosets
Formed by step-growth polymerisation
Can be liquid or
solid at room
temperature
Cannot be
reshaped by heating
Placed in a mould and then
heated to harden (cure) then
the chemical reaction occurs
Phenolics noted for high
hardness and stiffness
Can replace
hard materials
like Ivory
Amino plastics are hard
and brittle
Can be used as
adhesives or
countertops
Epoxides are stiff and strong
Can be used as
adhesives for
composite
materials
Polyurethanes can be designed
with different strength vs
flexibility
Good abrasion resistance
As well as the forming operation
this requires reactive processing of
the polymer with a curing agent,
this can be done as high or low
pressure moulding
Compression Moulding -
polymer mixed with the curing
agent is pressed at high
pressure into a closed mould