Zusammenfassung der Ressource
Resistant Materials
- Woods
- Hardwoods
Anmerkungen:
- A more expensive wood that comes from deciduous trees and it takes longer to grow. has a higher value as it looks nicer, is stronger and takes a long time to grow.
- Beech
Anmerkungen:
- A good firewood, medium weight, high abrasion resistance and is very tough. can warp in the presence of moisture fluctuations
- Oak
Anmerkungen:
- Hard, heavy but also fairly elastic. it is very resistant to weathering and moisture.
- Ash
Anmerkungen:
- Excellent firewood, heavy and hard similar to oak, high abrasion resistance and elasticity.
- Mahogany
Anmerkungen:
- very compact dark coloured wood with little pockets. Used as a veneer because it is very expensive
- Teak
Anmerkungen:
- high in oil and rubber content. one of the hardest and toughest hardwoods there are. It is resistant weathering and rotting
- Softwoods
Anmerkungen:
- Used for cheaper products being made on a large scale. grows from coniferous trees and grows fast
- Scots pine
- Parana pine
- Western red cedar
- Pitch pine
- Yew
- European redwood pine
- Metals
- Ferrous
Anmerkungen:
- Cast iron
Anmerkungen:
- A steel containing more than 2% carbon is named cast iron and is used with
- Mild steel
Anmerkungen:
- Mild steel contains 0.05% to 0.3% making it both malleable and ductile.
- Carbon steel
Anmerkungen:
- Carbon affects the properties of steel because it can increase brittleness and hardness making it suitable for drill bits and other tools.
- Stainless steel
Anmerkungen:
- Doesn't rust easily so us used in cutlery. A chromium layer too thin to see stops rusting
- Non-ferrous
Anmerkungen:
- Metal not contains any iron
- Copper
Anmerkungen:
- Good ductile properties which means it is good for wiring as it also conducts electricity well
- Alumnium
Anmerkungen:
- Is a structurally tough metal which is also light and used in airplane bodies. comes from the ore bauxite.
- Zinc
Anmerkungen:
- is brittle but becomes malleable at temps of 150^C. very resistant to corrosion and weathering so is used on bin covers. stops steel from rusting by galvanation
- Brass
Anmerkungen:
- Malleable and has good acoustics so is good for musical instruments and piping.
- etc.
- Lead
Anmerkungen:
- used in bullets, they make a slightly more ductile version of steel
- Tin
Anmerkungen:
- Malleable, Ductile and has a shiny crystaline stucture
- Sketches
- Modelling
Anmerkungen:
- Can be prototype modelling which involves using cheap materials to see what the product would look like.
Can be 3D modelling which is virtual so it can be edited without expense and sent by email to companies or a 3D printer
- Orthographic
Anmerkungen:
- The cross sectional view of a joint or fitting
- Free hand
Anmerkungen:
- pencil & paper, no ruler
- Isometric
Anmerkungen:
- Has angles of 30 and 150 degrees designed for drawing 3D representation images
- Exploded
Anmerkungen:
- a diagram that clearly show the assembly process and components involved in the construction of a product
- Dimensioned
Anmerkungen:
- a 2D and a 3D image of a product
- Plastics
- Thermoplastics
Anmerkungen:
- Have no covalent bond cross-links so the plastic can melt and be re-moulded.
- HDPE
- LDPE
- PP
- HIPS
- Nylon
- PVC
- Acrylic
- Thermosetting plastics
Anmerkungen:
- Have cross-links so once set the plastic will remain in its shape. heating will only char and crack the plastic.
- MF
- Epoxy Resin
- PR
- Phenol Formaldehyde
- Urea Formaldehyde
- Health & Safety
Anmerkungen:
- RED - Do not do it (circle)
BLUE - Mandatory action (circle)
YELLOW - Caution of hazards(triangle)
GREEN - Escape or aid (rectangle)
- Protection
Anmerkungen:
- Gauntlets
Goggles
Dust mask
Ear defenders
Gloves
Aprons
Visors
- Designers
Anmerkungen:
- Charles Makintosh
Philippe Starck
James Dyson
Frank Wright
Ettore Sottsass
- Style of product
Anmerkungen:
- Bauhaus
Art Deco
Art Nouveau
De Stijl
Memphis
Shaker
- Environmental Issues
Anmerkungen:
- Finite resources like coal and oil are needed for production but release greenhouse gases
Employers have to think about working conditions for ethics and at their carbon foot-print
- 6 R's
Anmerkungen:
- Reduce
Recycle
Re-use
Repair
Refuse
Re-think
- Scale of production
Anmerkungen:
- One-off production is when a sculpture or requested item is crafted only once.
Batch production is when a series of identical products are made in small or large quantities. Another series is produced after
Mass production involves worker producing large quantities of goods on a production line conveyor belt.
Continuous production is a 24/7 production by robots to meet demands. Usually worse quality
- Quality control
Anmerkungen:
- A sample is taken one every ... and it is tested for its dimensions, quality and ergonomics. if it fails then the whole batch will be inspected and the machine corrected. There are often anomalies.
- Tools
- Saws
Anmerkungen:
- tenon
coping
band
jig
scroll/fret
hack
junior
- CAM machines
Anmerkungen:
- Laser cutter
Pillar drill
3D printers
- Measuring
Anmerkungen:
- Centre punch
Scriber
Metal rule
Mitre box
Mitre square
Tri square
Tape measure
Marking gauge
Micrometer
Venier gauge
- General Manu.
Anmerkungen:
- Claw hammer
Cross pein hammer
Ball pein hammer
Planishing hammer
Rubber/wooden mallet
Chisels: Frimer, Beveled edge, mortise, gouge
Plane
- Clamps
Anmerkungen:
- Woodwork vice
Engineering vice
Machine vice
G clamp
Sash clamp
Speed clamp
Corner clamp
- Joints
Anmerkungen:
- Butt joint
Halving joint
Dowel joint
Lap joint
Housing joint
Mortise and tenon
Dovetail joint
Finger joint
- Welding
Anmerkungen:
- Gas Welding
Soft soldering
metal inert gas often used in schools to weld steels.
tungsten inert gas i s used to form non-ferrous metals together
silver soldering works at low temperatures.
- Adhesives
Anmerkungen:
- PVA
Epoxy resin
Latex adhesive
Contact adhesive
Hot melt glue
- Manufacture processes
Anmerkungen:
- Casting-put sand and oil in a cope and drag forming a mould for complicated parts in a car.
Injection moulding
Blow moulding
- Smart materials
- The Lathe